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Ferrochrome or ferrochromium (FeCr) is a type of ferroalloy, that is, an alloy of chromium and iron, generally containing 50 to 70% chromium by weight. [ 1 ] [ 2 ] Ferrochrome is produced by electric arc carbothermic reduction of chromite .
Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. [1] It is a form of extractive metallurgy that is used to obtain many metals such as iron , copper , silver , tin , lead and zinc .
Production of ferrochrome is observed to emit pollutants into the air such as nitrogen oxides, carbon oxides and sulfur oxides, as well as dust particulates with a high concentration of heavy metals such as chromium, zinc, lead, nickel and cadmium. During high temperature smelting of chromite ore to produce Ferrochrome, Cr-III
Iron smelting—the extraction of usable metal from oxidized iron ores—is more difficult than tin and copper smelting. While these metals and their alloys can be cold-worked or melted in relatively simple furnaces (such as the kilns used for pottery ) and cast into molds, smelted iron requires hot-working and can be melted only in specially ...
The following processes are applied to metals and alloys, in order to change their shape, alter their structure or composition, or some combination of these. See also [ edit ]
The Krupp–Renn process was a direct reduction steelmaking process used from the 1930s to the 1970s. It used a rotary furnace and was one of the few technically and commercially successful direct reduction processes in the world, acting as an alternative to blast furnaces due to their coke consumption .
The process is usually carried out in the vertical furnace, the charge is top-down under the action of gravity, through layer by layer heating and reduction reaction, and finally obtain magnetic iron ore, so as to improve its magnetic separation performance, and facilitate the subsequent beneficiation and smelting process. The main steps of ...
The HIsarna ironmaking process is a direct reduced iron process for iron making in which iron ore is processed almost directly into liquid iron ().The process combines two process units, the Cyclone Converter Furnace (CCF) for ore melting and pre-reduction and a Smelting Reduction Vessel (SRV) where the final reduction stage to liquid iron takes place.