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Carbon steel is a steel with carbon content from about 0.05 up to 2.1 percent by weight. The definition of carbon steel from the American Iron and Steel Institute (AISI) states: no minimum content is specified or required for chromium , cobalt , molybdenum , nickel , niobium , titanium , tungsten , vanadium , zirconium , or any other element to ...
In engineering, the Moody chart or Moody diagram (also Stanton diagram) is a graph in non-dimensional form that relates the Darcy–Weisbach friction factor f D, Reynolds number Re, and surface roughness for fully developed flow in a circular pipe. It can be used to predict pressure drop or flow rate down such a pipe.
Surface roughness or simply roughness is the quality of a surface of not being smooth and it is hence linked to human perception of the surface texture. From a mathematical perspective it is related to the spatial variability structure of surfaces, and inherently it is a multiscale property.
The pipe's relative roughness ε / D, where ε is the pipe's effective roughness height and D the pipe (inside) diameter. f stands for the Darcy friction factor. Its value depends on the flow's Reynolds number Re and on the pipe's relative roughness ε / D.
When the pipes have certain roughness <, this factor must be taken in account when the Fanning friction factor is calculated. The relationship between pipe roughness and Fanning friction factor was developed by Haaland (1983) under flow conditions of 4 ⋅ 10 4 < R e < 10 7 {\displaystyle 4\centerdot 10^{4}<Re<10^{7}}
The conversion factor k was chosen so that the values for C were the same as in the Chézy formula for the typical hydraulic slope of S=0.001. [9] The value of k is 0.001 −0.04. [10] Typical C factors used in design, which take into account some increase in roughness as pipe ages are as follows: [11]
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The steel is machinable although not free-machining. The vendor decides to mill the parts. The milling can achieve the specified roughness (for example, ≤ 3.2 μm) as long as the machinist uses premium-quality inserts in the end mill and replaces the inserts after every 20 parts (as opposed to cutting hundreds before changing the inserts).