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The letterpress printing process remained virtually unchanged until the 1950s when it was replaced with the more efficient and commercially viable offset printing process. The labor-intensive nature of the typesetting and need to store vast amounts of lead or wooden type resulted in the letterpress printing process falling out of favour.
In letterpress printing, individual letters and punctuation marks were cast on small metal blocks, known as "sorts," and then arranged to form the text for a page. The size of the type was determined by the size of the character on the face of the sort.
Modern, factory-produced movable type was available in the late nineteenth century. It was held in the printing shop in a job case, a drawer about two inches (5 cm) high, three feet (90 cm) wide, and about two feet (60 cm) deep, with many small compartments for the "sorts" (various letters and ligatures).
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Woodblock printing had been known in China for centuries. It was innovations in type casting that made for Gutenberg's breakthrough of commercially printing. [1] Although using matrices was a technique known well before his time, Johannes Gutenberg adapted their use to a conveniently adjustable hand mould, enabling one to easily and accurately cast identical multiple instances of any character.
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The compositor takes the pieces of type from the boxes (compartments) of the type case and places them in the composing stick, working from left to right and placing the letters upside-down with the nick to the top. Early composing sticks were made of wood, but later iron, brass, steel, aluminium, pewter and other metals were used.
In letterpress or "cold metal" typesetting, used from the beginning of printing to the late nineteenth century, the matrix of one letter is inserted into the bottom of an adjustable-width hand mould, the mould is locked and molten type metal is poured into a straight-sided vertical cavity above the matrix. When the metal has cooled and ...