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Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid – in the SVG file, hover over a size to highlight it. In engineering applications, it is often most convenient to describe a wire in terms of its cross-section area, rather than its diameter, because the cross section is directly proportional to its strength and weight ...
Enclosure comparison with normal wiring & with busbar system. Electrical busbar systems [1] (sometimes simply referred to as busbar systems) are a modular approach to electrical wiring, where instead of a standard cable wiring to every single electrical device, the electrical devices are mounted onto an adapter which is directly fitted to a current carrying busbar.
For example, the United States National Electrical Code, Table 310.15(B)(16), specifies that up to three 8 AWG copper wires having a common insulating material (THWN) in a raceway, cable, or direct burial has an ampacity of 50 A when the ambient air is 30 °C, the conductor surface temperature allowed to be 75 °C. A single insulated conductor ...
One important property of the insulation which affects the current-carrying capacity of the wire is the maximum conductor temperature. This, in combination with the ambient temperature and ability of the environment to absorb heat, determines the amount of tolerable copper loss in the wire, and therefore its size in relation to the load current ...
A wire or cable has a voltage (to neutral) rating and a maximum conductor surface temperature rating. The amount of current a cable or wire can safely carry depends on the installation conditions. The international standard wire sizes are given in the IEC 60228 standard of the International Electrotechnical Commission.
Accordingly, one pound of aluminum has the same current carrying capacity as two pounds of copper. [3] Since copper costs about four times as much as aluminum by weight (roughly US$4 /lb [5] vs. US$1 /lb [6] as of 2024), aluminum wires are one-eighth the cost of copper wire of the same conductivity.
If the load is evenly split across the two directions, the current in each direction is half of the total, allowing the use of wire with half the current-carrying capacity. In practice, it is impossible to ensure the load does split evenly, so regulations require a thicker wire, of at least 2/3 the current capacity of the fuse or circuit breaker.
A full-load wire does heat up slightly due to the metallic resistance of the wire, but this wire heating is factored into the cable's temperature rating. (NEC 310.10) [12] The NEC specifies acceptable numbers of conductors in crowded areas such as inside conduit, referred to as the fill rating.