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As the metal draws into the die the thickness of the sheet decreases near in the lower region of the punch. Maximum reduction happens near punch corner because the metal flow decreases significantly here. Too sharp corner results in cracks near the punch base. Corner radius of punch should be 4-10 times the sheet thickness. [3]
Press tools are commonly used in hydraulic, pneumatic, and mechanical presses to produce the sheet metal components in large volumes. Generally press tools are categorized by the types of operation performed using the tool, such as blanking, piercing , bending , forming , forging , trimming etc.
The flange region (sheet metal in the die shoulder area) experiences a radial drawing stress and a tangential compressive stress due to the material retention property. These compressive stresses (hoop stresses) result in flange wrinkles (wrinkles of the first order). Wrinkles can be prevented by using a blank holder, the function of which is ...
A joggle bend in sheet metal (at top of image) and a hand joggling tool Joggling , [ 5 ] also known as joggle bending , is an offset bending process in which two opposite bends with equal angles are formed in a single action creating a small s-shape bend profile and an offset between the unbent face and the result flange that is typically less ...
Hemming presses are widely used in automotive manufacturing for the hemming of sheet-metal body components. The process uses traditional hydraulically operated ‘stamping presses’ to hem closure parts, and, being the last forming process in stamping, it largely determines the external quality of such automotive parts as doors, hoods, and trunk lids.
Clinching phases. In metalworking, clinching or press-joining is a bulk sheet metal forming process aimed at joining thin metal sheets without additional components, using special tools to plastically form an interlock between two or more sheets.
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