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Plastics extrusion is a high-volume manufacturing process in which raw plastic is melted and formed into a continuous profile. Extrusion produces items such as pipe/tubing, weatherstripping , fencing, deck railings , window frames , plastic films and sheeting, thermoplastic coatings, and wire insulation.
Extrusion coating is the coating of a molten web of synthetic resin onto a substrate material. It is a versatile coating technique used for the economic application of various plastics, notably polyethylene, onto paperboard, corrugated fiberboard, paper, aluminium foils, cellulose, non-wovens, or plastic films. It was. first developed in the ...
This plastic is processed by injection molding or extrusion; depending on the type, the processing temperature is 260–300 °C. The surface can be printed, hot-stamped, painted or metallized. Welds are possible by means of heating element, friction or ultrasonic welding. It can be glued with halogenated solvents or various adhesives.
Hot extrusion is a hot working process, which means it is done above the material's recrystallization temperature to keep the material from work hardening and to make it easier to push the material through the die. Most hot extrusions are done on horizontal hydraulic presses that range from 230 to 11,000 metric tons (250 to 12,130 short tons ...
extrusion into tubes, rods and other profiles including multiwall; extrusion with cylinders into sheets (0.5–20 mm (0.020–0.787 in)) and films (below 1 mm (0.039 in)), which can be used directly or manufactured into other shapes using thermoforming or secondary fabrication techniques, such as bending, drilling, or routing. Due to its ...
There are different critical criteria to achieve a homogeneous blend of the different raw material. Dispersive and distributive mixing as well as heat are important factors. Compounding is usually done by extrusion. The hopper feeds the begin of the screw which will gradually transport the resins towards the die. The screw itself is confined in ...
During a shearing process, such as extrusion, LLDPE remains more viscous and, therefore, harder to process than an LDPE of equivalent melt index. The lower shear sensitivity of LLDPE allows for a faster stress relaxation of the polymer chains during extrusion, and, therefore, the physical properties are susceptible to changes in blow-up ratios.
The development of plastics has evolved from the use of naturally plastic materials (e.g., gums and shellac) to the use of the chemical modification of those materials (e.g., natural rubber, cellulose, collagen, and milk proteins), and finally to completely synthetic plastics (e.g., bakelite, epoxy, and PVC).
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