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This particular machine stands over 6 ft (1.8 m) tall and can shear, notch, and punch precision holes in plate steel up to 5/8 in (15 mm) thick. An Ironworker is a class of machine that can shear, notch, and punch holes in steel plate and profiles. Ironworkers generate force using mechanical advantage or hydraulic systems. [1]
Progressive Die is a metalworking method that can encompass punching, coining, bending and several other ways of modifying metal raw material, combined with an automatic feeding system. The feeding system pushes a strip of metal (as it unrolls from a coil) through all of the stations of a progressive stamping die. [ 1 ]
Quick change tool system (left: die; front: punch, split punch retainer; back: tool body; right: punch guide) A die set consists of a set of punches and dies which, when pressed together, form a hole in a workpiece (and may also deform the workpiece in some desired manner). The punches and dies are removable, with the punch being attached to ...
The linear tool carrier (y-axis) has several stations that hold the punching tools and one cutting tool. Especially for flexibility and efficient processing are set up times a crucial cost factor. Downtimes should be reduced to a minimum. Therefore, recent tool systems are designed for fast and convenient change of punches and dies.
A typical compound fine blanking press includes a hardened die punch (male), the hardened blanking die (female), and a guide plate of similar shape/size to the blanking die. The guide plate is the first applied to the material, impinging the material with a sharp protrusion or stinger around the perimeter of the die opening. Next, a counter ...
Die set (plates). [5] Placement can be inverted depending on the operation, such as use of a knock-out: [6] Die block – the lower (bottom) half of the die set. Machined to conform to the desired shape of the workpiece being formed or cut. Punch plate – the upper (top) half of the die set. Holds and supports the different punches in place.
The compound tool differs from progressive and stage tools by the arrangement of the punch and die. It is an inverted tool where blanking and piercing takes place in a single stage and also the blanking punch will act as the piercing die. That means punch will be to the bottom side of the tool and piercing punches to top side of the tool.
A manual knockout punch can handle holes from 0.5 to 1.25 in (13 to 32 mm). The ratchet system has a custom ratcheting wrench that uses a ball screw to make the process faster and easier. This type of system has a mechanical advantage of approximately 220:1 and can punch holes up to 3 in (76 mm) in diameter in 10 gauge mild steel. [3]
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