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The process of tube bending involves using mechanical force to push stock material pipe or tubing against a die, forcing the pipe or tube to conform to the shape of the die. Often, stock tubing is held firmly in place while the end is rotated and rolled around the die.
Soft (or ductile) copper tubing can be bent easily to travel around obstacles in the path of the tubing. While the work hardening of the drawing process used to size the tubing makes the copper hard or rigid, it is carefully annealed to make it soft again; it is, therefore, more expensive to produce than non-annealed, rigid copper tubing.
In 1983 they designed and released the Model 1 tube bender. The Model 1 Bender became popular because it was one of the few affordable manual tube benders on the fabricating market. However, the Model 1 Bender could only bend 90 degrees. In 1988 JD Squared released the Model 2 Tube bender with 180 degree bend capability.
Bending is a cost-effective near net shape process when used for low to medium quantities. Parts usually are lightweight with good mechanical properties. A disadvantage is that some process variants are sensitive to variations in material properties. For instance, differences in spring-back have a direct influence on the resulting bend angle.
A floating plug may also be inserted into the inside diameter of the tube to control the wall thickness. Wire drawing has long been used to produce flexible metal wire by drawing the material through a series of dies of decreasing size. These dies are manufactured from a number of materials, the most common being tungsten carbide and diamond.
Taps and dies are tools used to create screw threads, which is called threading. Many are cutting tools ; others are forming tools. A tap is used to cut or form the female portion of the mating pair (e.g. a nut ).
Tube sinking, also known as free tube drawing, reduces the diameter of the tube without a mandrel inside the tube. The inner diameter is determined by the inner and outer diameter of the stock tube, the outer diameter of the final product, the length of the die landing, the amount of back tension, and the friction between the tube and the die. [3]
A bending machine is a forming machine tool (DIN 8586). Its purpose is to assemble a bend on a workpiece. A bend is manufactured by using a bending tool during a linear or rotating move.
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