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Broaching is often impossible without the specific broaching or keyway machines unless you have a system that can be used in conjunction with a modern machining centre or driven tooling lathe; these extra bits of equipment open up the possibility of producing keyways, splines and Torx through one-hit machining. [20]
There are three main steps in broaching a keyway: First, the workpiece is set on the arbor press and the bushing is placed in the opening of the workpiece. Next, the broach is inserted and pushed through, cutting the keyway. Finally, shims are placed between the bushing and the broach to achieve the correct depth necessary for the key. [6]
Rotary broaching is another common operation. The broach holder is mounted stationary while its internal live spindle and end cutting broach tool are driven by the workpiece. As the broach is fed into or around the workpiece, the broach's contact points are constantly changing, easily creating the desired form.
The closer on a manual lathe is either lever-style or handwheel-style. The closer on a CNC lathe is powered (electric, hydraulic, or pneumatic), and it may be controlled by various means: a foot pedal that the operator steps on when desired; a line in the program (for opening and closing under program control); or a button on the control panel.
Shaper tool slide, clapper box and cutting tool Shaper with boring bar setup to allow cutting of internal features, such as keyways, or even shapes that might otherwise be cut with wire EDM. In machining, a shaper is a type of machine tool that uses linear relative motion between the workpiece and a single-point cutting tool to machine a linear ...
A horizontal CNC gear hobbing machine Gear hobbing a spur gear to module 17dp on CNC cutting machine. Hobbing is a method by which a hob is used to cut teeth into a blank. We gear hobbing with a master hob or index hob on CNC gear hobbing machines who cut, gears, wheels, pinions, shafts and worms.
The action of broaching a piece is not described in the lede, beyond specifying that the broach can be moved against the piece or vice versa. The action should be described immediately after "Broaching is a machining operation which uses a toothed tool, called a broach, to remove material."
A metal lathe is an example of a machine tool.. A machine tool is a machine for handling or machining metal or other rigid materials, usually by cutting, boring, grinding, shearing, or other forms of deformations.