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Bricks were originally made by hand, and that practice continues in developing countries and with a few specialty suppliers. Large industrial brickworks supply clay from a quarry, moving it by conveyor belt or truck/lorry to the main factory, although it may be stockpiled outside before entering the machinery.
Bricks made without straw would break and crumble easily. Adobe bricks used around the world are generally only sun dried but grasses, straw and other materials are added to the clay for the same basic reasons. [3] The ancient brick-making process can still be seen on Egyptian tomb paintings and models.
The compressive strength of bricks produced in the United States ranges from about 7 to 103 MPa (1,000 to 15,000 lbf/in 2), varying according to the use to which the brick are to be put. In England clay bricks can have strengths of up to 100 MPa, although a common house brick is likely to show a range of 20–40 MPa.
The brick mould fits over the stock; the brick maker fills the mould with prepared clay and cuts it off with a wire level with the top of the mould, before turning out the 'green' brick onto a wooden board called a pallet for drying and firing. [1] Reclaimed London stock bricks are sought after for decorative and conservation use.
Kiln fired clay bricks are a ceramic material. Fired bricks can be solid or have hollow cavities to aid in drying and make them lighter and easier to transport. The individual bricks are placed upon each other in courses using mortar. Successive courses being used to build up walls, arches, and other architectural elements. Fired brick walls ...
Stone bricks. Small stone ashlars that are cut by the quarry to brick sizing to allow their use in standardized brick-laying workflows. Cost is similar to clay composite bricks, but with greatly reduced carbon emissions. [16] [17] As stone does not change size like fired clay bricks, brick-sized stone ashlars do not require expansion joints.
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A "face brick" is a higher-quality brick, designed for use in visible external surfaces in face-work, as opposed to a "filler brick" for internal parts of the wall, or where the surface is to be covered with stucco or a similar coating, or where the filler bricks will be concealed by other bricks (in structures more than two bricks thick).
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