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Forging temperature is the temperature at which a metal becomes substantially more soft, ... Carbon steel - 0.50% carbon content 1230 [2] 2246 ~1425-1540
Steel with a high carbon content will reach a much harder state than steel with a low carbon content. Likewise, tempering high-carbon steel to a certain temperature will produce steel that is considerably harder than low-carbon steel that is tempered at the same temperature. The amount of time held at the tempering temperature also has an effect.
Cold forging can occur at room temperatures. The most forgeable materials are aluminum, [5] copper, and magnesium. Lower ratings are applied to the various steels, nickel, and titanium alloys. Hot forging temperatures range from 93 to 1,650 °C (199 to 3,002 °F) for refractory metals. [6] [7]
Most ancient forge-welding began with hypereutectoid steel, containing a carbon content sometimes well above 1.0%. Hypereutectoid steels are typically too brittle to be useful in a finished product, but by the end of forging the steel typically had a high carbon-content ranging from 0.8% (eutectoid tool-steel) to 0.5% (hypoeutectoid spring-steel).
This technique is commonly used for forging aluminium, which has a lower forging temperature than steels. Forging temperatures for aluminum are around 430 °C (806 °F), while steels and super alloys can be 930 to 1,260 °C (1,710 to 2,300 °F). Benefits: Near net shapes which lead to lower machining requirements and therefore lower scrap rates
Deformation affects the critical temperature. Increasing the magnitude of prior deformation, or reducing the deformation temperature, will increase the stored energy and the number of potential nuclei. As a result, the recrystallization temperature will decrease with increasing deformation. Initial grain size affects the critical temperature.
As a result of the transformation, the microconstituents, pearlite and bainite, form; pearlite forms at higher temperatures and bainite at lower. TTT diagram of isothermal transformations of a hypoeutectoid carbon steel; showing the main components obtained when cooling the steel and its relation with the Fe-C phase diagram of carbon steels.
Controlled rolling is a method of refining the grain of steel by introducing a large amount of nucleation sites for ferrite in the austenite matrix by rolling it at precisely controlled temperature, thereby increasing the strength of the steel. There are three main stages in controlled rolling: [12] 1) Deformation in recrystallization regions ...
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