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An operator training simulator (OTS) is a computer-based training system that uses a dynamic simulation model of an industrial process, usually integrated with an emulator of the process plant's Distributed Control System (DCS). [1]
This is a list of software used to simulate the material and energy balances of chemical process plants. Applications for this include design studies, engineering studies, design audits, debottlenecking studies, control system check-out, process simulation, dynamic simulation, operator training simulators, pipeline management systems, production management systems, digital twins.
The operator interfaces which enable monitoring and the issuing of process commands, such as controller setpoint changes, are handled through the SCADA computer system. The subordinated operations, e.g. the real-time control logic or controller calculations, are performed by networked modules connected to the field sensors and actuators .
Consider that large continuous processes probably go longer than five years between shutdowns. State-Based Control with embedded operating discipline is a big advantage with the current workforce. This is especially true when State-Based Control is paired with operator simulation training.
A modern control room where plant information and controls are displayed on computer graphics screens. The operators are seated as they can view and control any part of the process from their screens, whilst retaining a plant overview. Process control of large industrial plants has evolved through many stages.
A DCS control room where plant information and controls are displayed on computer graphics screens. The operators are seated as they can view and control any part of the process from their screens, whilst retaining a plant overview. Process control of large industrial plants has evolved through many stages. Initially, control was from panels ...
A distributed control system (DCS) is a computerized control system for a process or plant usually with many control loops, in which autonomous controllers are distributed throughout the system, but there is no central operator supervisory control. This is in contrast to systems that use centralized controllers; either discrete controllers ...
Process simulation software describes processes in flow diagrams where unit operations are positioned and connected by product or educt streams. The software solves the mass and energy balance to find a stable operating point on specified parameters. The goal of a process simulation is to find optimal conditions for a process.