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Example illustration of a bottleneck in a manufacturing material flow. In production and project management, a bottleneck is a process in a chain of processes, such that its limited capacity reduces the capacity of the whole chain. The result of having a bottleneck are stalls in production, supply overstock, pressure from customers, and low ...
Nearly every manufacturing system initially has a bottleneck. It is critical to be able to determine the procedure in the production line which is the limiting factor. Generally the station which has accumulated the largest amount of WIP can be considered the Bottleneck, however other engineering management techniques can be applied to ...
An earlier propagator of a similar concept was Wolfgang Mewes [2] in Germany with publications on power-oriented management theory (Machtorientierte Führungstheorie, 1963) and following with his Energo-Kybernetic System (EKS, 1971), later renamed Engpasskonzentrierte Strategie (Bottleneck-focused Strategy) as a more advanced theory of bottlenecks.
The Shifting Bottleneck Heuristic is a procedure intended to minimize the time it takes to do work, or specifically, the makespan in a job shop. The makespan is defined as the amount of time, from start to finish, to complete a set of multi-machine jobs where machine order is pre-set for each job.
The Goal is a management-oriented novel by Eliyahu M. Goldratt, a business consultant known for his theory of constraints, and Jeff Cox, the author of several management-oriented novels. [1] The Goal was originally published in 1984 and has since been revised and republished. [ 2 ]
The first step is to verify that the existing equipment is being used to its fullest advantage by examining operating data to identify equipment bottlenecks. Operating procedures; Operating procedures may vary widely from person-to-person or from shift-to-shift. Automation of the plant can help significantly.
Throughput Accounting also pays particular attention to the concept of 'bottleneck' (referred to as constraint in the Theory of Constraints) in the manufacturing or servicing processes. Throughput Accounting uses three measures of income and expense: The chart illustrates a typical throughput structure of income (sales) and expenses (TVC and OE).
In March 2018 Rajan Suri published The Practitioner's Guide to POLCA: The Production Control System for High-Mix, Low-Volume and Custom Products [27]] in which Suri describes a practical approach to POLCA to maximize production efficiency, reduce WIP (Work in Process) and prevent bottlenecks from forming.
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