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Porosity is a fraction between 0 and 1, typically ranging from less than 0.005 for solid granite to more than 0.5 for peat and clay. The porosity of a rock, or sedimentary layer, is an important consideration when attempting to evaluate the potential volume of water or hydrocarbons it may contain.
Nitrogen, oxygen and hydrogen are the most encountered gases in cases of gas porosity. [6] In aluminium castings, hydrogen is the only gas that dissolves in significant quantity, which can result in hydrogen gas porosity. [9] For casting that are a few kilograms in weight the pores are usually 0.01 to 0.5 mm (0.00039 to 0.01969 in) in size.
For porosity testing, coatings can be single or multiple layers of any metal that is not corroded and sealed by a self-limiting reaction in the reducing sulfur environment of the FOS test. The simplest recommended technique is to identify any porosity of the coating as revealed by the presence of surface spots.
This porosity can range in size, from sub-micron to voids greater than 10 mm, depending on the casting. Casting defects caused by porosity can affect the part’s structural integrity, creating a failure point. Porosity can also prevent the part from being pressure tight. This will impact performance if the part is designed to hold gases or ...
In addition to the main aspects of casting production – filling, crystallization, and porosity prediction, ProCAST is capable of predicting the occurrence of deformations and residual stresses in the casting and can be used to analyze processes such as core making, centrifugal casting, lost wax casting, continuous casting. [32]
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Micro CT of porous medium: Pores of the porous medium shown as purple color and impermeable porous matrix shown as green-yellow color. Pore structure is a common term employed to characterize the porosity, pore size, pore size distribution, and pore morphology (such as pore shape, surface roughness, and tortuosity of pore channels) of a porous medium.
In manufacturing, welds are commonly used to join two or more metal parts. Because these connections may encounter loads and fatigue during product lifetime, there is a chance that they may fail if not created to proper specification. For example, the base metal must reach a certain temperature during the welding process, must cool at a ...