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A blade connector is a type of single wire, plug-and-socket connection device using a flat conductive blade (plug) that is inserted into a receptacle. Wires are typically attached to male or female blade connector terminals by either crimping or soldering. Insulated and uninsulated varieties are available.
Twist-on wire connectors are not generally recommended for use with aluminum wire in the United States. [1] The U.S. Consumer Product Safety Commission disapproves wire nuts for aluminum wire; instead, special crimp connectors are called for, and as of 2011 the CPSC asserted qualified, second-preference approval of a certain kind of screw ...
66 blocks are designed to terminate 20 through 26 AWG insulated solid copper wire or 18 & 19 gauge skinned solid copper wire. The 66 series connecting block, introduced in the Bell System in 1962, was the first terminating device with insulation displacement connector technology. The term 66 block reflects its Western Electric model number.
PLASTI-GRIP (Vinyl) (insulation restricting) terminals are defined in AMP Specification 114-1003: Terminal, FASTON, PLASTI-GRIP, Application of; UL 310 "Standard for Electrical Quick-Connect Terminals" [4] CSA 22.2 #153, "Quick-Connect Terminals" UL 486 also specifies the testing of standard wire connectors and soldering lugs. MIL-T-7928
Modern IDC technology developed after and was influenced by research on wire-wrap and crimp connector technology originally pioneered by Western Electric, Bell Telephone Labs, and others. [3] Although originally designed to connect only solid (single-stranded) conductors, IDC technology was eventually extended to multiple- stranded wire as well.
The terminal must be placed into the appropriately sized crimp barrel. The wire is then inserted into the terminal with the end of the wire flush with the exit of the terminal to maximize cross-sectional contact. Finally, the handles of the crimp tool are used to compress and reshape the terminal until it is cold-welded onto the wire. [3]
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