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The blast furnaces used in the Imperial Smelting Process ("ISP") were developed from the standard lead blast furnace, but are fully sealed. [79] This is because the zinc produced by these furnaces is recovered as metal from the vapor phase, and the presence of oxygen in the off-gas would result in the formation of zinc oxide. [79]
The coking plant that feeds a battery of blast furnaces is just as expensive as the blast furnace and requires a specific quality of coal. [ 64 ] [ 65 ] Conversely, many direct-reduction processes are disadvantaged by the costly transformation of ore into pellets: these cost on average 70% more than raw ore. [ 66 ]
The efficiency of the blast furnace was improved by the change to hot blast, patented by James Beaumont Neilson in Scotland in 1828. [90] This further reduced production costs. Within a few decades, the practice was to have a 'stove' as large as the furnace next to it into which the waste gas (containing CO) from the furnace was directed and burnt.
A metallurgical furnace, often simply referred to as a furnace when the context is known, is an industrial furnace used to heat, melt, or otherwise process metals. Furnaces have been a central piece of equipment throughout the history of metallurgy ; processing metals with heat is even its own engineering specialty known as pyrometallurgy .
News broke Wednesday that United States Steel plans to sell its two blast furnaces at Granite City Works to SunCoke Energy, Inc.. If the sale goes through, it could cost the region approximately ...
Elimination of preliminary processing is claimed to make the plant for FINEX less expensive to build than a blast furnace facility of the same scale, additionally a 10-15% reduction in production costs is expected/claimed through cheaper raw materials, reduction of facility cost, pollutant exhaustion, [clarification needed] maintenance staff ...
Molten pig iron (sometimes referred to as "hot metal") from a blast furnace is poured into a large refractory-lined container called a ladle. The metal in the ladle is sent directly for basic oxygen steelmaking or to a pretreatment stage where sulfur, silicon, and phosphorus are removed before charging the hot metal into the converter.
For blast furnaces, direct reduction corresponds to the reduction of oxides by the carbon in the coke. However, in practice, direct reduction only plays a significant role in the final stage of iron reduction in a blast furnace, by helping to reduce wustite (FeO) to iron. In this case, the chemical reaction can be trivially described as follows ...