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Wire diameter can be as small as 20 μm (0.79 mils) and the geometry precision is not far from ± 1 μm (0.039 mils). The wire-cut process uses water as its dielectric fluid, controlling its resistivity and other electrical properties with filters and PID controlled de-ionizer units. The water flushes the cut debris away from the cutting zone.
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The wire from each spark plug is just long enough to reach the distributor, without excess. Each lead contains only one wire, as the current does not return through the same lead, but through the earthed/grounded engine which is connected to the opposite battery terminal (negative terminal on modern engines).
A spark on a spark plug Lightning is a natural example of an electric spark. An electric spark is an abrupt electrical discharge that occurs when a sufficiently high electric field creates an ionized, electrically conductive channel through a normally-insulating medium, often air or other gases or gas mixtures.
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A spark plug.The spark gap is at the bottom. A spark plug uses a spark gap to initiate combustion.The heat of the ionization trail, but more importantly, UV radiation and hot free electrons (both cause the formation of reactive free radicals) [citation needed] ignite a fuel-air mixture inside an internal combustion engine, or a burner in a furnace, oven, or stove.