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This improved conductivity over bare aluminum makes the copper-clad aluminium wire a good fit for radio frequency use. The skin effect is similarly exploited in copper-clad steel wire, such as the center conductors of many coaxial cables, which are commonly used for high frequency feedlines with high strength and conductivity requirements.
In either type of wire bonding, the wire is attached at both ends using a combination of downward pressure, ultrasonic energy, and in some cases heat, to make a weld. Heat is used to make the metal softer. The correct combination of temperature and ultrasonic energy is used in order to maximize the reliability and strength of a wire bond.
For applications that need even more flexibility, even more strands are used (welding cables are the usual example, but also any application that needs to move wire in tight areas). One example is a 2/0 wire made from 5,292 strands of No. 36 gauge wire. The strands are organized by first creating a bundle of 7 strands.
John Ferreol Monnot, metallurgist, the inventor of the first successful process for manufacturing copper-clad steel. Copper-clad steel (CCS), also known as copper-covered steel or the trademarked name Copperweld is a bi-metallic product, mainly used in the wire industry that combines the high mechanical strength of steel with the conductivity and corrosion resistance of copper.
Electrical conduit provides very good protection to enclosed conductors from impact, moisture, and chemical vapors. Varying numbers, sizes, and types of conductors can be pulled into a conduit, which simplifies design and construction compared to multiple runs of cables or the expense of customized composite cable.
Lead frame of a surface-mount technology package. Most kinds of integrated circuit packaging are made by placing a silicon chip on a lead frame, wire bonding the chip to the metal leads of the lead frame, and covering the chip with plastic. The metal leads protruding from the plastic are then either "cut long" and bent to form through-hole pins ...
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