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The process begins by clamping the workpiece into a special holding fixture, called a workholder, which mounts in the broaching machine. The broaching machine elevator , which is the part of the machine that moves the broach above the workholder, then lowers the broach through the workpiece.
Gear cutting is any machining process for creating a gear.The most common gear-cutting processes include hobbing, broaching, milling, grinding, and skiving.Such cutting operations may occur either after or instead of forming processes such as forging, extruding, investment casting, or sand casting.
Broaching can refer to two operations, linear broaching, where a multi toothed tool is pressed through a hole to cut a desired shape (e.g. a spline, square, or hex shape) or along a surface by taking increasingly larger cuts by the increasing sized teeth of the broach; or rotary broaching, where a drafted tool is rotated in a special toolholder ...
Broaching can also be used to produce gear teeth and is particularly applicable to internal teeth. The process is rapid and produces fine surface finish with high dimensional accuracy. However, because broaches are expensive and a separate broach is required for each size of gear, this method is suitable mainly for high-quality production.
Due to the even compression of the blanking process, the result is a flat part that may retain a specific level of flatness for additional manufacturing operations. Broaching: The process of removing material through the use of multiple cutting teeth, with each tooth cutting behind the other. A broaching die is often used to remove material ...
Stock removal is the process of removing material (stock) from a workpiece. Stock removal processes include: [1] Machining; Milling; Turning; Drilling; Grinding; Filing; Broaching; Shaping; Planing; Sawing; Stock removal processes all fall under the umbrella of subtractive manufacturing, a more general term.
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The process of gear shaping uses a toothed disk cutter which reciprocates in axial rotations. The workpiece (or blank gear) rotates on a second shaft (spindle). The workpiece is aligned with the cutter and it gradually feeds into the cutter while rotating. If a two-step process is used, all tooth spaces are partially cut before finishing.
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