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The 85% and 90% rules works best in the range of 1 ⁄ 4 –1 in (6.4–25.4 mm), the sizes most important on many shop floors. Some sizes outside that range have different ratios. Below, these guidelines are explored with examples.
A counterbore hole is typically used when a fastener, such as a socket head cap screw or fillister head screw, is required to sit flush with or below the level of a workpiece's surface. Whereas a counterbore is a flat-bottomed enlargement of a smaller coaxial hole, a countersink is a conical enlargement of such.
For common wood screws, the pilot providing clearance for the core of the screw may be followed by a larger bit to shallower depth to provide clearance for the larger, unthreaded shank of the screw. For standard wood screws, special pilot drill bits are manufactured to produce the correct hole profile in a single operation, rather than needing ...
Engineering fits are generally used as part of geometric dimensioning and tolerancing when a part or assembly is designed. In engineering terms, the "fit" is the clearance between two mating parts, and the size of this clearance determines whether the parts can, at one end of the spectrum, move or rotate independently from each other or, at the other end, are temporarily or permanently joined.
The drill hole should be 1/2" longer than the depth penetration of the screw. The screw itself should be drilled a minimum of 1" into the concrete to hold effectively and a maximum of 1-3/4" or the threads will wear and will lose holding power. Ideally 1-1/4" to 1-1/2" of screw thread in the concrete. [1]
The most common application of spotfacing (spot facing) is facing the area around a bolt hole where the bolt's head will sit, which is often done by cutting a shallow counterbore, just deep enough "to clean up"—that is, only enough material is removed to get down past any irregularity and thus make the surface flat. [1]
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