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Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
A few sizes are close enough to interchange for most purposes, such as 19 mm (close to 3 ⁄ 4 inch (19.05 mm)), 8 mm (close to 5 ⁄ 16 inch (7.94 mm)) and 4 mm (close to 5 ⁄ 32 inch (3.97 mm)). In reality, a wrench with a width across the flats of exactly 15 mm would fit too tightly to use on a bolt with a width across the flats of 15 mm.
For example, British Standard BS 328 defines 230 sizes from 0.2 mm to 25.0 mm. From 0.2 through 0.98 mm, sizes are defined as follows, where N is an integer from 2 through 9: N · 0.1 mm; N · 0.1 + 0.02 mm; N · 0.1 + 0.05 mm; N · 0.1 + 0.08 mm; From 1.0 through 2.95 mm, sizes are defined as follows, where N is an integer from 10 through 29:
A metric ISO screw thread is designated by the letter M followed by the value of the nominal diameter D (the maximum thread diameter) and the pitch P, both expressed in millimetres and separated by a dash or sometimes the multiplication sign, × (e.g. M8-1.25 or M8×1.25).
Two spanners, both nominal size 5 ⁄ 8 in, with a diagram superimposed to show the logic that allows them both to be nominal size 5 ⁄ 8 in when their actual sizes are clearly different (across-flats distance vs screw diameter). The across-flats definition is the common standard today, and has been for many decades.
Square head cap screws up to and including 3 ⁄ 4 inch (19.05 mm) have a head 1 ⁄ 8 inch (3.175 mm) larger than the shank; screws larger than 3 ⁄ 4 inch (19.05 mm) have a head 1 ⁄ 4 inch (6.35 mm) larger than the shank. [9] In 1919, Dyke defined them as screws that are threaded all the way to the head. [10] socket screw
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where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
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