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Arc welding power supplies can deliver either direct (DC) or alternating (AC) current to the work, while consumable or non-consumable electrodes are used. The welding area is usually protected by some type of shielding gas (e.g. an inert gas), vapor, or slag. Arc welding processes may be manual, semi-automatic, or fully automated.
TAG welding was then the use of a tungsten-tipped, arc-creating welding machine. The tip was centred in a shroud that fed argon gas around the tungsten tip to prevent the composition of the weld becoming oxidised and fragile. TAG welding used rods of a metal suitable for the material to be welded permanently together.
A-25 (25% argon/75% helium) is used for nonferrous base when higher heat input and good weld appearance are needed. A-50 (50% argon/50% helium) is used for nonferrous metals thinner than 0.75 inch for high-speed mechanized welding. A-75 (75% argon/25% helium) is used for mechanized welding of thick aluminium. Reduces weld porosity in copper. [14]
Spray transfer GMAW. Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) and metal active gas (MAG) is a welding process in which an electric arc forms between a consumable MIG wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to fuse (melt and join).
The gases used are argon, helium, hydrogen or a mixture of these. In the case of plasma welding, laminar flow (low pressure and low flow of plasma gas) is employed to ensure that the molten metal is not blown out of the weld zone. The non-transferred arc (pilot arc) is employed during plasma-welding to initiate the welding process.
In oxy-fuel welding, a welding torch is used to weld metals. Welding metal results when two pieces are heated to a temperature that produces a shared pool of molten metal. The molten pool is generally supplied with additional metal called filler. Filler material selection depends upon the metals to be welded.
Shielded metal arc welding (SMAW), also known as manual metal arc welding (MMA or MMAW), flux shielded arc welding [1] or informally as stick welding, is a manual arc welding process that uses a consumable electrode covered with a flux to lay the weld.
The first machine was built from recycled scrap steel and coil windings in his basement. [3] In 1935, Miller Electric Mfg. Co. was incorporated. Al Mulder, Miller's sole engineer, invented the world's first high frequency-stabilized AC industrial welder, making AC welding practical for use in factories and construction. [citation needed]
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