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The chloralkali process (also chlor-alkali and chlor alkali) is an industrial process for the electrolysis of sodium chloride (NaCl) solutions. It is the technology used to produce chlorine and sodium hydroxide (caustic soda), [ 1 ] which are commodity chemicals required by industry.
Chlorine can be manufactured by the electrolysis of a sodium chloride solution , which is known as the Chloralkali process. The production of chlorine results in the co-products caustic soda (sodium hydroxide, NaOH) and hydrogen gas (H 2). These two products, as well as chlorine itself, are highly reactive.
Sodium chloride is used in the Solvay process to produce sodium carbonate and calcium chloride. Sodium carbonate, in turn, is used to produce glass, sodium bicarbonate, and dyes, as well as a myriad of other chemicals. In the Mannheim process, sodium chloride is used for the production of sodium sulfate and hydrochloric acid.
Ammonium chloride precipitates and is removed by filtration, and the solution is recycled to produce more sodium carbonate. Hou's process eliminates the production of calcium chloride. The byproduct ammonium chloride can be refined, used as a fertilizer and may have greater commercial value than CaCl 2, thus reducing the extent of waste beds.
The Mannheim process is an industrial process for the production of hydrogen chloride and sodium sulfate from sulfuric acid and sodium chloride. [1] The Mannheim furnace is also used to produce potassium sulfate from potassium chloride. [2] The Mannheim process is a stage in the Leblanc process for the production of sodium carbonate.
Downs process is an electrochemical method for the commercial preparation of metallic sodium, in which molten NaCl is electrolyzed in a special apparatus called the Downs cell. The Downs cell was invented in 1923 (patented: 1924) by the American chemist James Cloyd Downs (1885–1957).
That is, energy is added to sodium chloride (table salt) in water, producing sodium hypochlorite and hydrogen gas. Because the reaction takes place in an unpartitioned cell and NaOH is present in the same solution as the Cl 2: 2 NaCl + 2 H 2 O → 2 NaOH + H 2 + Cl 2. any Cl 2 disproportionates to hypochlorite and chloride Cl 2 + 2 NaOH → ...
The Leblanc process was an early industrial process for making soda ash (sodium carbonate) used throughout the 19th century, named after its inventor, Nicolas Leblanc. It involved two stages: making sodium sulfate from sodium chloride , followed by reacting the sodium sulfate with coal and calcium carbonate to make sodium carbonate.