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Ordinary 150 mm (6 in) digital calipers made of stainless steel have a rated accuracy of 0.02 mm and a resolution of 0.01 mm (0.0005 in). [11] The same technology is used for longer calipers, but accuracy declines to 0.03 mm (0.001 in) for 100–200 mm (4–8 in) and 0.04 mm (0.0015 in) for 200–300 mm (8–12 in) measurements.
A micrometer, sometimes known as a micrometer screw gauge (MSG), is a device incorporating a calibrated screw widely used for accurate measurement of components [1] in mechanical engineering and machining as well as most mechanical trades, along with other metrological instruments such as dial, vernier, and digital calipers.
Optical encoders are the most accurate of the standard styles of encoders, and the most commonly used in industrial automation applications. When specifying an optical encoder, it's important that the encoder have extra protection built in to prevent contamination from dust, vibration and other conditions common to industrial environments.
The standard for a caliper is usually a constant of 0.02 Vernier caliper scale with the normal 0.02 vernier constant, showing measurement of object at 19.44 mm to two decimal places. The use of the vernier scale is shown on a vernier caliper which measures the internal and the external diameters of an object.
On the other end, a cone shape is also spring-loaded and is used to locate the center of a previously drilled hole. This style of edge finder is considered to be the most accurate, and its accuracy can be further improved through the use of a collet. In proper setups, a repeatability of 0.0002 in (0.0051 mm) or better can be obtained.
When using a micrometer to set a dial bore gauge, the accuracy of the measurement will be 0.002 inches or 0.0508 millimeters. A ring gauge can be used to obtain higher accuracy at a higher cost and higher time requirement. When a dial bore gauge is set using a ring gauge, overall accuracy can be within 0.0001 inches or 0.00254 millimeter. [2]
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