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Semi-solid metal casting (SSM) is a near net shape variant of die casting. [1] The process is used today with non-ferrous metals, such as aluminium, copper, [2] and magnesium. It can work with higher temperature alloys that lack suitable die materials. The process combines the advantages of casting and forging.
Much of the annual production of ductile iron is in the form of ductile iron pipe, used for water and sewer lines. It competes with polymeric materials such as PVC , HDPE , LDPE and polypropylene , which are all much lighter than steel or ductile iron; being softer and weaker, these require protection from physical damage.
Black oxide or blackening is a conversion coating for ferrous materials, stainless steel, copper and copper based alloys, zinc, powdered metals, and silver solder. [1] It is used to add mild corrosion resistance, for appearance, and to minimize light reflection. [ 2 ]
Choice of developer is governed by penetrant compatibility (one can't use water-soluble or -suspendable developer with water-washable penetrant), and by inspection conditions. When using non-aqueous wet developer (NAWD) or dry powder, the sample must be dried prior to application, while soluble and suspendable developers are applied with the ...
Direct Chill casting is a method for the fabrication of cylindrical or rectangular solid ingots from non-ferrous metals, especially Aluminum, Copper, Magnesium and their alloys. The original ingots are usually further processed by other methods (rolling, forging, etc.). More than half of global aluminum production uses the Direct Chill casting ...
Non-metallic inclusions that arise because of different reactions during metal production are called natural or indigenous. They include oxides, sulfides, nitrides and phosphides. Apart from natural inclusions there are also parts of slag, refractories, material of a casting mould (the material the metal contacts during production) in the metal ...
Gases can form in metal castings in one of two ways: by physical entrapment during the casting process or; by chemical reaction in the cast material. Hydrogen is a common contaminant for most cast metals. It forms as a result of material reactions or from water vapor or machine lubricants.
Extractive metallurgy is a branch of metallurgical engineering wherein process and methods of extraction of metals from their natural mineral deposits are studied. The field is a materials science, covering all aspects of the types of ore, washing, concentration, separation, chemical processes and extraction of pure metal and their alloying to suit various applications, sometimes for direct ...