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Puddling is the process of converting pig iron to bar (wrought) iron in a coal fired reverberatory furnace. It was developed in England during the 1780s. The molten pig iron was stirred in a reverberatory furnace, in an oxidizing environment to burn the carbon, resulting in wrought iron. [1]
During the Industrial Revolution, new methods of producing bar iron by substituting coke for charcoal emerged, and these were later applied to produce steel, ushering in a new era of greatly increased use of iron and steel that some contemporaries described as a new "Iron Age". [10]
The Industrial Revolution, ... Bar iron was made by the bloomery process, which was the predominant iron smelting process until the late 18th century.
Henry Cort (c. 1740 – 23 May 1800) was an English ironware producer who was formerly a Navy pay agent. During the Industrial Revolution in England, Cort began refining iron from pig iron to wrought iron (or bar iron) using innovative production systems.
John "Iron-Mad" Wilkinson (1728 – 14 July 1808) was an English industrialist who pioneered the manufacture of cast iron and the use of cast-iron goods during the Industrial Revolution. He was the inventor of a precision boring machine that could bore cast iron cylinders, such as cannon barrels [ 1 ] and piston cylinders used in the steam ...
The process of converting pig iron into wrought iron (also known as bar iron) was at that time carried out in a finery forge, which was fuelled by charcoal. Charcoal was a limited resource, but coal, more widely available, could not be used because the sulphur in coal would adversely affect the quality of the wrought iron. [1] Reverbatory furnace
Graph of US iron and steel production, 1900–2014, data from USGS. The US iron and steel industry has paralleled the industry in other countries in technological developments. In the 1800s, the US switched from charcoal to coal in ore smelting, adopted the Bessemer process, and saw the rise of very large integrated steel mills.
A bloomery is a type of metallurgical furnace once used widely for smelting iron from its oxides. The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a bloom. The mix of slag and iron in the bloom, termed sponge iron, is usually consolidated and further forged into ...