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A major polycarbonate market is the production of compact discs, DVDs, and Blu-ray discs. [13] These discs are produced by injection-molding polycarbonate into a mold cavity that has on one side a metal stamper containing a negative image of the disc data, while the other mold side is a mirrored surface.
Global production in 2022 was estimated to be in the region of 10 million tonnes. [8] BPA's largest single application is as a co-monomer in the production of polycarbonates, which accounts for 65–70% of all BPA production. [9] [10] The manufacturing of epoxy resins and vinyl ester resins account for 25–30% of BPA use.
The power required for this process of injection moulding depends on many things and varies between materials used. Manufacturing Processes Reference Guide states that the power requirements depend on "a material's specific gravity, melting point, thermal conductivity, part size, and molding rate." Below is a table from page 243 of the same ...
Besides plastics production, plastics engineering is an important part of the industrial sector. The latter field is dominated by engineering plastic as raw material because of its better mechanical and thermal properties than the more widely used commodity plastics.
Thermoforming is a manufacturing process where a plastic sheet is heated to a pliable forming temperature, and stamped to a specific shape in a 2-part mold. Or a vacuum can be used to pull the plastic sheet onto the mold in a simplified process known as vacuum forming. The excess material is trimmed off and recycled.
Plastics extrusion is a high-volume manufacturing process in which raw plastic is melted and formed into a continuous profile. Extrusion produces items such as pipe/tubing, weatherstripping , fencing, deck railings , window frames , plastic films and sheeting, thermoplastic coatings, and wire insulation.
Thermoforming – Manufacturing process for molding plastic with heat; Timeline of materials technology – Tools; Plastic in the sense of malleable. Plastic arts – Art that involves physical manipulation; Plastic ratio – Number, approximately 1.3247
This is an accepted version of this page This is the latest accepted revision, reviewed on 28 January 2025. Manufacturing processes This section does not cite any sources.