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The first expanded polystyrene ICF Wall forms were developed in the late 1960s with the expiration of the original patent and the advent of modern foam plastics by BASF. [citation needed] Canadian contractor Werner Gregori filed the first patent for a foam concrete form in 1966 with a block "measuring 16 inches high by 48 inches long with a tongue-and-groove interlock, metal ties, and a waffle ...
It is created by using small lightweight EPS balls (sometimes called Styrofoam) as an aggregate instead of the crushed stone that is used in regular concrete. [3] It is not as strong as stone-based concrete mixes, but has other advantages such as increased thermal and sound insulation properties, easy shaping and ability to be formed by hand ...
Foam concrete, also known as Lightweight Cellular Concrete (LCC) and Low Density Cellular Concrete (LDCC), and by other names, is defined as a cement-based slurry, with a minimum of 20% (per volume) foam entrained into the plastic mortar. [1]
Modern construction for basement walls typically falls into one of two categories: they will be made of poured-in-place concrete using concrete forms with a concrete pump, or they will use concrete masonry units (block walls). Rock may also be used, but is less common.
Precast concrete is a construction product produced by casting concrete in a reusable mold or "form" which is then cured in a controlled environment, transported to the construction site and maneuvered into place; examples include precast beams, and wall panels, floors, roofs, and piles.
A structural insulated panel, or structural insulating panel, (SIP), is a form of sandwich panel used as a building material in the construction industry. SIP is a sandwich structured composite , consisting of an insulating layer of rigid core sandwiched between two layers of structural board.
Styrofoam insulation extruded polystyrene foam (XPS), owned and manufactured by DuPont. Styrofoam is a genericized trademarked brand of closed-cell extruded polystyrene foam (XPS), manufactured to provide continuous building insulation board used in walls, roofs, and foundations as thermal insulation and as a water barrier.
According to the EPS-IA ICF organization, the typical density of EPS used for insulated concrete forms (expanded polystyrene concrete) is 1.35 to 1.80 pounds per cubic foot (21.6 to 28.8 kg/m 3). This is either Type II or Type IX EPS according to ASTM C578. EPS blocks or boards used in building construction are commonly cut using hot wires. [54]
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