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The advantages of commercial heat transfer over screenprinting are that it is relatively cheap and easy to create one-off, full color designs. Also, when compared with dye sublimation techniques, heat transfers can be used on 100% cotton garments, whereas dye sublimation requires at least a 50/50 poly cotton garment.
The most common dyes used for sublimation activate at 350 degrees Fahrenheit / 175 degrees Celsius. However, a range of 380 to 420 degrees Fahrenheit / 195 to 215 degrees Celsius is normally recommended for optimal color. The result of the sublimation transfer process is a nearly permanent, high-resolution, full-color print.
For dye sublimation transfer paper, fabrics historically had to be white or light in color. 100% polyester, poly/cotton mix (the garment should be at least 50% polyester) microfibre and nylon can all be used. This printing process turns solid ink into a gas, avoiding a liquid stage.
Dye-sublimation printing is a direct-to-garment digital printing technology using full color artwork to transfer images to polyester and polymer-coated substrate based T-shirts. Dye-sublimation (also commonly referred to as all-over printing) came into widespread use in the 21st century, enabling some designs previously impossible.
Screen printing is a printing technique where a mesh is used to transfer ink (or dye) onto a substrate, except in areas made impermeable to the ink by a blocking stencil.A blade or squeegee is moved across the screen in a "flood stroke" to fill the open mesh apertures with ink, and a reverse stroke then causes the screen to touch the substrate momentarily along a line of contact.
By 2001, Gildan was the leading distributor of 100% cotton T-shirts in the US as determined by the ACNielsen S.T.A.R.S. Report. [citation needed] The next year, the company opened a knitting, bleaching, dyeing, finishing, and cutting facility in Rio Nance, Honduras. [9]
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