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CNC plasma cutting Plasma cutting performed by an industrial robot. Plasma cutting is a process that cuts through electrically conductive materials by means of an accelerated jet of hot plasma. Typical materials cut with a plasma torch include steel, stainless steel, aluminum, brass and copper, although other conductive metals may be cut as well.
A high velocity cutting flame is produced by the huge volume expansion while the liquid transitions to a vapour so the cutting flame can cut across voids (air space between plates). Oxy-gasoline torches can also cut through paint, dirt, rust and other contaminating surface materials coating old steel.
In woodworking, the waste would be sawdust and excess wood. In cutting metals the waste is chips or swarf and excess metal. Cutting processes fall into one of three major categories: Chip producing processes most commonly known as machining; Burning, a set of processes wherein the metal is cut by oxidizing a kerf to separate pieces of metal
The upper and lower diamond guides are usually accurate to 0.004 mm (0.16 mils), and can have a cutting path or kerf as small as 0.021 mm (0.83 mils) using Ø 0.02 mm (0.79 mils) wire, though the average cutting kerf that achieves the best economic cost and machining time is 0.335 mm (13.2 mils) using Ø 0.25 mm (9.8 mils) brass wire.
The kerf, or width, of the cut can be adjusted by swapping parts in the nozzle, as well as changing the type and size of the abrasive. Typical abrasive cuts have a kerf in the range of 0.04 to 0.05 in (1.0–1.3 mm), but can be as narrow as 0.02 inches (0.51 mm).
The beam cross-section is then focused and directed toward the work piece, creating heat and vaporizing the material. Electron-beam machining can be used to accurately cut or bore a wide variety of metals. The resulting surface finish is better and kerf width is narrower than what can be produced by other thermal cutting processes.
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