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Thermal-transfer printing is done by melting wax within the print heads of a specialized printer. The thermal-transfer print process utilises three main components: a non-movable print head, a carbon ribbon (the ink) and a substrate to be printed, which would typically be paper, synthetics, card or textile materials.
A common certification for heat transfer vinyl is Oeko-Tex Standard 100 (Class 1). Thus, the use of heat transfer vinyl to decorate apparel is often cited as an ecologically friendly alternative to plastisol screen-printing inks, that is despite the consumable nature of the plastics involved.
Screen printing is a printing technique where a mesh is used to transfer ink (or dye) onto a substrate, except in areas made impermeable to the ink by a blocking stencil.A blade or squeegee is moved across the screen in a "flood stroke" to fill the open mesh apertures with ink, and a reverse stroke then causes the screen to touch the substrate momentarily along a line of contact.
Thermal printing (or direct thermal printing) is a digital printing process which produces a printed image by passing paper with a thermochromic coating, commonly known as thermal paper, over a print head consisting of tiny electrically heated elements. The coating turns black in the areas where it is heated, producing an image.
Plastisol inks are not water-soluble. The ink is composed of PVC particles suspended in a plasticizing emulsion, and will not dry if left in the screen for extended periods. Garments don't need to be washed after printing. Plastisol inks are recommended for printing on colored fabric.
Example of thermographic printing. The uneven quality of the text is a result of the process and easily differentiates thermographic printing from engraving. Thermographic printing refers to two types of printing, both of which rely on heat to create the letters or images on a sheet of paper.
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