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Plastics extrusion is a high-volume manufacturing process in which raw plastic is melted and formed into a continuous profile. Extrusion produces items such as pipe/tubing, weatherstripping , fencing, deck railings , window frames , plastic films and sheeting, thermoplastic coatings, and wire insulation.
With the advent of industrial manufacturing, extrusion found application in food processing of instant foods and snacks, along with its already known uses in plastics and metal fabrication. The main role of extrusion was originally developed for conveying and shaping fluid forms of processed raw materials.
Extrusion is a manufacturing process used to make pipes, hoses, drinking straws, curtain tracks, rods, and fibre. [1] The granules melt into a liquid which is forced through a die, forming a long 'tube like' shape. The shape of the die determines the shape of the tube. The extrusion is then cooled and forms a solid shape.
Helical extrusion technology is applied in the plastic pipe industry. Basically the production process is a direct extrusion. During the pipe production several different materials - depending on the desired final pipe - are mixed in the extrusion unit according to a special formula depending.
HDPE pipe is a type of flexible plastic pipe used to transfer fluids and gases. It is often employed for replacing aging concrete or steel main pipelines . Constructed from the thermoplastic HDPE (high-density polyethylene ), it has low permeability and robust molecular bonding, making it suitable for high-pressure pipelines .
Unlike in blown film, pipe, and sheet extrusion, the dies used in profile extrusion are rarely round or completely flat. Whereas a round (or flat) profile has uniform flow rates along all edges, this is not the case for more complex shapes. Take, for instance, the example of a simple, solid, square profile.
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