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Because ammonia production depends on a reliable supply of energy, fossil fuels are often used, contributing to climate change when they are combusted and create greenhouse gasses. [11] Ammonia production also introduces nitrogen into the Earth's nitrogen cycle, causing imbalances that contribute to environmental issues such as algae blooms.
The resulting compression heat is dissipated by heat exchangers; it is used to preheat raw gases. The actual production of ammonia takes place in the ammonia reactor. The first reactors were bursting under high pressure because the atomic hydrogen in the carbonaceous steel partially recombined into methane and produced cracks in the steel ...
The factory commenced production of ammonium sulfate in 1947, at the dawn of Indian independence using wood as the raw material for production of ammonia. With the effect of time, wood gasification became uneconomic and was replaced with naphtha reforming process.
Ammonium sulfate is made by treating ammonia with sulfuric acid: 2 NH 3 + H 2 SO 4 → (NH 4) 2 SO 4. A mixture of ammonia gas and water vapor is introduced into a reactor that contains a saturated solution of ammonium sulfate and about 2% to 4% of free sulfuric acid at 60 °C.
The Solvay process or ammonia–soda process is the major industrial process for the production of sodium carbonate (soda ash, Na 2 CO 3). The ammonia–soda process was developed into its modern form by the Belgian chemist Ernest Solvay during the 1860s. [ 1 ]
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The chemical composition of syngas varies based on the raw materials and the processes. Syngas produced by coal gasification generally is a mixture of 30 to 60% carbon monoxide, 25 to 30% hydrogen, 5 to 15% carbon dioxide, and 0 to 5% methane. It also contains lesser amount of other gases. [10]
The Ostwald process is a mainstay of the modern chemical industry, and it provides the main raw material for the most common type of fertilizer production. [2] Historically and practically, the Ostwald process is closely associated with the Haber process, which provides the requisite raw material, ammonia (NH 3). This method is preferred over ...