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These require some ingenuity of design, since the tyre must fit the shell snugly, but also allow thermal movement. The tyre rides on pairs of steel rollers, also machined to a smooth cylindrical surface, and set about half a kiln-diameter apart. The rollers must support the kiln, and allow rotation that is as nearly frictionless as possible.
Lightweight expanded clay aggregate (LECA) or expanded clay (exclay) is a lightweight aggregate made by heating clay to around 1,200 °C (2,190 °F) in a rotary kiln. The heating process causes gases trapped in the clay to expand, forming thousands of small bubbles and giving the material a porous structure.
The Waelz process is a method of recovering zinc and other relatively low boiling point metals from metallurgical waste (typically electric arc furnace flue dust) and other recycled materials using a rotary kiln (waelz kiln). The zinc enriched product is referred to as waelz oxide, and the reduced zinc by product as waelz slag.
View of the six rotary furnaces at the Essen–Borbeck direct reduction plant, c. 1964. The Krupp–Renn process was a direct reduction steelmaking process used from the 1930s to the 1970s. It used a rotary furnace and was one of the few technically and commercially successful direct reduction processes in the world, acting as an alternative to ...
The multiple hearth furnaces consist of several circular hearths or kilns superimposed on each other. Material is fed from the top and is moved by the action of rotating "rabble arms", and the revolving mechanical rabbles attached to the arms move over the surface of each hearth to continuously shift the ore.
Rotary kilns run 24 hours a day, and are typically stopped only for a few days once or twice a year for essential maintenance. One of the main maintenance works on rotary kilns is tyre and roller surface machining and grinding works which can be done while the kiln works in full operation at speeds up to 3.5 rpm.
The Hoffmann kiln is a series of batch process kilns. Hoffmann kilns are the most common kiln used in production of bricks and some other ceramic products. Patented by German Friedrich Hoffmann for brickmaking in 1858, it was later used for lime-burning, and was known as the Hoffmann continuous kiln.
Diagramatic operation of a thermal wheel Ljungström Air Preheater by Swedish engineer Fredrik Ljungström (1875–1964). A thermal wheel, also known as a rotary heat exchanger, or rotary air-to-air enthalpy wheel, energy recovery wheel, or heat recovery wheel, is a type of energy recovery heat exchanger positioned within the supply and exhaust air streams of air-handling units or rooftop ...