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Diagram of rotogravure process. Rotogravure (or gravure for short) is a type of intaglio printing process, which involves engraving the image onto an image carrier. In gravure printing, the image is engraved onto a cylinder because, like offset printing and flexography, it uses a rotary printing press.
Gravure is a process where small cells or holes are etched into a copper cylinder, which are able to be filled with ink. All the colours are etched in different angles, thus while printing every colour is placed in proper position to give the appropriate image.
Another application of modern engraving is found in the printing industry. There, every day thousands of pages are mechanically engraved onto rotogravure cylinders, typically a steel base with a copper layer of about 0.1 mm in which the image is transferred. After engraving the image is protected with an approximately 6 μm chrome layer.
Photogravure is distinguished from rotogravure in that photogravure uses a flat copper plate etched rather deeply and printed by hand, while in rotogravure, as the name implies, a rotary cylinder is only lightly etched, and it is a factory printing process for newspapers, magazines, and packaging.
An anilox roll. In printing, anilox is a method used to provide a measured amount of ink to a flexographic (flexo) printing plate. [1] An anilox roll is a hard cylinder, usually constructed of a steel or aluminum core which is coated by an industrial ceramic, typically chromium(III) oxide powder, whose surface is engraved with millions of very fine dimples, known as anilox cells.
To print an intaglio plate, ink or inks are painted, wiped and/or dabbed into the recessed lines (such as with brushes/rubber gloves/rollers). The plate is then rubbed with tarlatan cloth to remove most of its waste (surface ink) and a final smooth wipe is often done with newspaper or old public phone book pages, leaving it in the incisions.
The doctor blade is a relatively cheap and disposable consumable, while the gravure cylinder or flexo anilox is a more expensive component of the press. Typical materials for the blade are steel or polymer: [3] gravure cylinders are normally hard-chrome plated [4] and flexo aniloxes may be chromed or ceramic. [5]
The printing cylinders are usually made from copper plated steel, which is subsequently chromed, and may be produced by diamond engraving; etching, or laser ablation. Gravure printing is known for its ability to produce high-quality, high-resolution images with accurate color reproduction and using viscosity control equipment during production.