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The resin and hardener part together is known as the "Binder". As the name indicates, in Fusion bonded epoxy coatings the resin part is an "epoxy" type resin. “Epoxy” or “Oxirane” structure contains a three membered cyclic ring — one oxygen atom connected to two carbon atoms – in the resin molecule. This part is the most reactive ...
The epoxy value is defined as the number of moles of epoxy group per 100g resin. So as an example using an epoxy resin with molar mass of 382 and that has 2 moles of epoxy groups per mole of resin, the EEW = 382/2 = 191, and the epoxy value is calculated as follows: 100/191 = 0.53 (i.e. the epoxy value of the resin is 0.53). [6]
Epoxy coatings have also been used in drinking water applications. [42] Epoxy coatings find much use to protect mild and other steels due to their excellent protective properties. [43] Change in color, known as yellowing, is a common phenomenon for epoxy materials and is often of concern in art and conservation applications.
Coating material (after curing) should have a thickness of 30–130 μm (0.0012–0.0051 in) when using acrylic resin, epoxy resin, or urethane resin. For silicone resin, the coating thickness recommended by the IPC standards is 50–210 μm (0.0020–0.0083 in).
The bars are generally made of stainless steel or aluminum and touch the chart at each end, while the center is slightly raised to a desired height in order to obtain the desired film thickness. [3] As with the charts, the bars have to be especially resistant to corrosion because of the corrosive nature of some coatings. [ 4 ]
In other cases the coating adds a completely new property, such as a magnetic response or electrical conductivity (as in semiconductor device fabrication, where the substrate is a wafer), and forms an essential part of the finished product. [4] [5] A major consideration for most coating processes is controlling coating thickness.
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