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Process safety management (PSM) is a practice to manage business operations critical to process safety. It can be implemented using the established OSHA scheme [1] or others made available by the EPA, [2] AIChE's Center for Chemical Process Safety, [3] or the Energy Institute. [4] PSM schemes are organized in 'elements'.
Process safety is an interdisciplinary engineering domain focusing on the study, prevention, and management of large-scale fires, explosions and chemical accidents (such as toxic gas clouds) in process plants or other facilities dealing with hazardous materials, such as refineries and oil and gas (onshore and offshore) production installations ...
Process Safety Management of Highly Hazardous Chemicals is a regulation promulgated by the U.S. Occupational Safety and Health Administration (OSHA). [1] It defines and regulates a process safety management (PSM) program for plants using, storing, manufacturing, handling or carrying out on-site movement of hazardous materials above defined amount thresholds.
An example SDS, including guidance for handling a hazardous substance and information on its composition and properties. A safety data sheet (SDS), [1] material safety data sheet (MSDS), or product safety data sheet (PSDS) is a document that lists information relating to occupational safety and health for the use of various substances and products.
It is one of the elements of OSHA's program for Process Safety Management. There are several methodologies that can be used to conduct a PHA, including checklists , hazard identification (HAZID) reviews, what-if reviews and SWIFT , hazard and operability studies (HAZOP), failure mode and effect analysis (FMEA), etc. PHA methods are qualitative ...
A hazard and operability study (HAZOP) is a structured and systematic examination of a complex system, usually a process facility, in order to identify hazards to personnel, equipment or the environment, as well as operability problems that could affect operations efficiency.
A PFD can be computer generated from process simulators (see List of Chemical Process Simulators), CAD packages, or flow chart software using a library of chemical engineering symbols. Rules and symbols are available from standardization organizations such as DIN, ISO or ANSI. Often PFDs are produced on large sheets of paper.
Protection through the use of safety layers. A process plant shutdown system is a functional safety countermeasure crucial in any hazardous process plant such as oil and gas production plants and oil refineries. The concept also applies to non-process facilities such as nuclear plants. These systems are used to protect people, assets, and the ...