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Kettle reboilers (Image 1) are very simple and reliable. they are similar to shell and tube type heat exchangers. They may require pumping of the column bottoms liquid into the kettle, or there may be sufficient liquid head to deliver the liquid into the reboiler. In this reboiler type, steam flows through the tube bundle and exits as condensate.
Boiler design is the process of designing boilers used for various purposes. The main function of a boiler is to heat water to generate steam. Steam produced in a boiler can be used for a variety of purposes including space heating, sterilisation, drying, humidification and power generation. The temperature or condition of steam required for ...
A letter designation is used for the front head type, shell type, and rear head type of an exchanger. For example, a fixed tubesheet exchanger with bolted removable bonnets is designated as a 'BEM' type. A kettle type reboiler with a removable U-tube bundle is a 'BKU' type. Many different letter combinations are possible.
Assume heat transfer [2] is occurring in a heat exchanger along an axis z, from generic coordinate A to B, between two fluids, identified as 1 and 2, whose temperatures along z are T 1 (z) and T 2 (z). The local exchanged heat flux at z is proportional to the temperature difference:
Typical kettle reboiler used for industrial distillation towers Typical water-cooled surface condenser. In addition to heating up or cooling down fluids in just a single phase, heat exchangers can be used either to heat a liquid to evaporate (or boil) it or used as condensers to cool a vapor and condense it to a liquid.
Diagram of a Batch Rectifier. The simplest and most frequently used batch distillation configuration is the batch rectifier, including the alembic and pot still.The batch rectifier consists of a pot (or reboiler), rectifying column, a condenser, some means of splitting off a portion of the condensed vapour (distillate) as reflux, and one or more receivers.
The convective heat transfer between a uniformly heated wall and the working fluid is described by Newton's law of cooling: = where represents the heat flux, represents the proportionally constant called the heat transfer coefficient, represents the wall temperature and represents the fluid temperature.
Because of this, the generation tubes of a forced circulation boiler are able to be oriented in whatever way is required by space constraints. Water is taken from the drum and forced through the steel tubes. [2] In this way it is able to produce steam much faster than that of a natural circulation boiler.