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Vacuum furnaces are used to carry out processes such as annealing, brazing, sintering and heat treatment with high consistency and low contamination. Characteristics of a vacuum furnace are: Uniform temperatures in the range. 800–3,000 °C (1,500–5,400 °F) Commercially available vacuum pumping systems can reach vacuum levels as low as 1 × ...
Vacuum furnaces is a relatively economical method of oxide prevention and is most often used to braze materials with very stable oxides (aluminum, titanium and zirconium) that cannot be brazed in atmosphere furnaces. Vacuum brazing is also used heavily with refractory materials and other exotic alloy combinations unsuited to atmosphere furnaces ...
Induction brazing is a process in which two or more materials are joined together by a filler metal that has a lower melting point than the base materials using induction heating. In induction heating, usually ferrous materials are heated rapidly from the electromagnetic field that is created by the alternating current from an induction coil .
A better choice for vacuum systems is the tin-silver eutectic, Sn95Ag5 (Sn-Ag eutectic is actually 96.5-3.5); its melting point of 230 °C (446 °F) allows bakeout up to 200 °C (392 °F). A similar 95-5 alloy, Sn95Sb5, is unsuitable as antimony has similar vapor pressure as lead. Take care to remove flux residues.
Ipsen's industrial furnaces - vacuum furnaces, atmosphere furnaces and pusher-type furnaces - are used for the following heat treatment processes: hardening, quenching, tempering, carburization, carbon nitriding, nitro carburization, bright tempering, annealing, vacuum brazing, temperature brazing, plasma nitriding
Vacuum brazed diamond saw blades are manufactured by brazing synthetic diamond particles to the outside edge of the circular saw blade in a vacuum brazing furnace.All of the diamond particles are fully exposed and fastened on the exterior cutting edge of the blade instead of being embedded within a metal-diamond mixture.
This is an accepted version of this page This is the latest accepted revision, reviewed on 31 December 2024. Manufacturing processes This section does not cite any sources.
BVCu-1x is OFHC, vacuum-grade, for furnace brazing of steels, stainless steels and nickel alloys. Oxygen-containing copper is incompatible with hydrogen-containing atmospheres which cause its embrittlement. Cheaper than silver, but requires higher processing temperatures and is oxidation-prone. Used in fluxless vacuum brazing of stainless steels.
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