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A high-purity (≥99.9998%) aluminium bar that has been etched to reveal the component crystallites. Chemical milling or industrial etching is the subtractive manufacturing process of using baths of temperature-regulated etching chemicals to remove material to create an object with the desired shape.
Other terms often used for printed engravings are copper engraving, copper-plate engraving or line engraving. Steel engraving is the same technique, on steel or steel-faced plates, and was mostly used for banknotes, illustrations for books, magazines and reproductive prints, letterheads and similar uses from about 1790 to the early 20th century, when the technique became less popular, except ...
The metal embossing manufacturing process has these characteristics: The ability to form ductile metals. Use in medium to high production runs. The ability to maintain the same metal thickness before and after embossing. The ability to produce unlimited patterns, depending on the roll dies. The ability to reproduce the product with no variation.
Along with foil stamping machines, among the commonly used tools in hot stamping are dies and foil. [4] Dies may be made of metal or silicone rubber, and they may be shaped directly or cast. They can carry high levels of detail to be transferred to the surface and may be shaped to accommodate irregularities in the surface.
Engraving is done with a burin, which is a small bar of hardened steel with a sharp point. It is pushed along the plate to produce thin furrowed lines, leaving "burr" or strips of waste metal to the side. This is followed by the use of a scraper to remove any burs, since they would be an impediment during the subsequent inking process.
In intaglio printing, the lines to be printed are cut into a metal (e.g. copper) plate by means either of a cutting tool called a burin, held in the hand – in which case the process is called engraving; or through the corrosive action of acid – in which case the process is known as etching. [6] [7]
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