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A welding power supply is a device that provides or modulates an electric current to perform arc welding. [1] There are multiple arc welding processes ranging from Shielded Metal Arc Welding (SMAW) to inert shielding gas like Gas metal arc welding (GMAW) or Gas tungsten arc welding (GTAW).
The apparatus used for induction welding processes includes a radio frequency power generator, a heating station, the work piece material, and a cooling system. The power generator comes in either the form of solid state or vacuum tube and is used to provide an alternating current of 230-340 V or a frequency of 50–60 Hz to the system.
This is a list of welding processes, separated into their respective categories.The associated N reference numbers (second column) are specified in ISO 4063 (in the European Union published as EN ISO 4063). [1]
[8] [9] [10] The fast motion in spot welding can be observed with high-speed photography. [11] The basic spot welder consists of a power supply, an energy storage unit (e.g., a capacitor bank), a switch, a welding transformer, and the welding electrodes. The energy storage element allows the welder to deliver high instantaneous power levels.
Duty cycle is a welding equipment specification which defines the number of minutes, within a 10-minute period, during which a given arc welder can safely be used. For example, an 80 A welder with a 60% duty cycle must be "rested" for at least 4 minutes after 6 minutes of continuous welding. [8]
Typical voltages are 1kVAC – 1.5kVAC at a frequency of 27.12 MHz. [1] The power needed for welding is based on the area of the weld, thickness, and the material. [2] The control unit is the system used for operating the machine.
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