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Direct injection expanded foam molding (also known as injection molded foam) is a manufacturing process that creates soft foam products direct from a compound into a final product. [1] This process eliminates the steps normally required for die-cutting and compression molding , because it manufactures the foam and the product, simultaneously.
Expanded polyethylene (aka EPE foam) refers to foams made from polyethylene. Typically it is made from expanded pellets ('EPE bead') made with use of a blowing agent , followed by expansion into a mold in a steam chest - the process is similar to that used to make expanded polystyrene foam .
Depending on the gas, the foam's density can be between 5% and 99% of the pre-processed plastic. [2] Design parameters, focused on the foam's final form and the molding process afterward, include the type of die or mold to be used, as well as the dimensions of the bubbles, or cells, that classify the material as a foam. [1]
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Industrial Insulation. Rigid polyurethane foam is used in various industries to provide thermal insulation to installations and pipes. In particular, the piping for district heating systems in Europe is primarily insulated using a pre-insulated pipes sandwich assembly composed of a steel heat service pipe, an insulating layer (polyurethane foam) and a polyethylene (PE) casing, which are bonded ...
Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting ), glasses , elastomers , confections , and most commonly ...
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