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Case-hardening or carburization is the process of introducing carbon to the surface of a low-carbon iron, or more commonly a low-carbon steel object, in order to harden the surface. Iron which has a carbon content greater than ~0.02% is known as steel .
Case hardening processes harden only the exterior of the steel part, creating a hard, wear-resistant skin (the "case") but preserving a tough and ductile interior. Carbon steels are not very hardenable meaning they can not be hardened throughout thick sections. Alloy steels have a better hardenability, so they can be through-hardened and do not ...
This also inversely affects the depth of the case; i.e., a high carbon steel will form a hard, but shallow case. [ 14 ] A similar process is the trademarked "Nu-Tride" process, also known incorrectly as the "Kolene" process (which is the company's name), includes a preheat and an intermediate quench cycle.
Frequently, the term "hardening" is associated with tempered steel. Both processes are used hand in hand when hardening steel. The two part process begins with hardening the steel so that it becomes hard and does not wear over time. However, very often, this process leaves the steel very brittle and susceptible to breaking during use.
Quench polish quench (QPQ) is a specialized type of nitrocarburizing case hardening that increases corrosion resistance. It is sometimes known by the brand name of Tufftride, Tenifer or Melonite. [1] Three steps are involved: nitrocarburize ("quench"), polish, and post-oxidize ("quench"). [2]
This method is applied particularly to steels with low case hardenability, such as the seat of the valve. The process applied is initially carburizing to the required case depth (up to 2.5 mm) at around 900-955°C, and then carbonitriding to achieve required carbonitrided case depth.
Steel, stainless steels, hard cast irons, pearlitic malleable iron, titanium, titanium alloys, deep case-hardened steel, other materials harder than 100 HRB: 100: 500 D: HRD: 100: spheroconical diamond † Thin steel and medium case-hardened steel and pearlitic malleable iron: 100: 500 E: HRE: 100: 1 ⁄ 8 in (3.18 mm) ball
The case depth can be specified in two ways: total case depth or effective case depth. The total case depth is the true depth of the case. For most alloys, the effective case depth is the depth of the case that has a hardness equivalent of HRC50; however, some alloys specify a different hardness (40-60 HRC) at effective case depth; this is ...
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