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Battery leakage is the escape of chemicals, such as electrolytes, within an electric battery due to generation of pathways to the outside environment caused by factory or design defects, excessive gas generation, or physical damage to the battery.
Severe PCB corrosion from a leaky PCB mounted Ni-Cd battery. Printed circuit boards (PCBs) are vulnerable to environmental influences; for example, the traces are corrosion-prone and may be improperly etched leaving partial shorts, while the vias may be insufficiently plated through or filled with solder. The traces may crack under mechanical ...
Vessels, pipelines and tanks (including ballast tanks) which are used to store or transport liquids can also be protected from corrosion on their internal surfaces by the use of cathodic protection. [ 39 ] [ 40 ] ICCP and galvanic systems can be used. [ 41 ]
Corrosion of the external metal parts of the lead–acid battery results from a chemical reaction of the battery terminals, plugs, and connectors. Corrosion on the positive terminal is caused by electrolysis, due to a mismatch of metal alloys used in the manufacture of the battery terminal and cable connector. White corrosion is usually lead or ...
General Motors, and other automobile manufacturers, have also begun using side-post battery terminals, which consist of two recessed female 3/8" threads (SAE 3/8-16) into which bolts or various battery terminal adapters are to be attached. These side posts are of the same size and do not prevent incorrect polarity connections.
Until 2004, all silver oxide batteries contained up to 0.2% mercury, incorporated into the zinc anode to inhibit corrosion from the alkaline environment. [12] This corrosion would occur regardless of whether or not the battery was providing power, making shelf life an important consideration with silver oxide batteries.
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A common example of galvanic corrosion occurs in galvanized iron, a sheet of iron or steel covered with a zinc coating. Even when the protective zinc coating is broken, the underlying steel is not attacked. Instead, the zinc is corroded because it is less "noble". Only after it has been consumed can rusting of the base metal occur.