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Roll forming is, among the manufacturing processes, one of the simplest. It typically begins with a large coil of sheet metal, between 1 inch (2.5 cm) and 20 inches (51 cm) in width, and 0.004 inches (0.10 mm) and 0.125 inches (3.2 mm) thick, supported on an uncoiler.
It is important for the pitch and depth to be quite uniform, in order for the sheets to be easily stackable for transport, and to overlap neatly when joining two sheets. Pitches have ranged from 25 mm (1 inch) to 125 mm (5 inches). It was once common for CGI used for vertical walls to have a shorter pitch and depth than roofing CGI.
This sheet is coated in vinyl and plasticizer. The resulting sheet is printed and possibly embossed (the print layer). Then the sheet is coated again with one or more protective wear layers, the topmost of which may be polyurethane, to avoid waxing. [7] Cushioned vinyl sheet was developed in the 1960s. It features closed-cell-foam lower layers ...
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It is the registered trade mark of British Polythene Limited in numerous countries throughout the world. It is commonly between 4 and 10 mils (0.004 to 0.01 in./0.1 to 0.25 mm) thick and is available in clear, opaque, blue, and black. [1] [citation needed] Visqueen is used for many purposes.
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