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Diagram of a Castner lengthwise graphitization furnace. a - Mixture of Coke and Sand, b - Bricks, c - Carbon Electrodes, d - Refractory Material, e - Rods to Graphitize, f - Granulated Coke File usage
To finish the items, the process is run for approximately 20 hours at 200 V with a starting current of 300 A (60 kW) for a furnace approximately 9 meters long by 35 cm in width and 45 cm in depth, and the resistance drops as the carbon heats due to a negative temperature coefficient, causing the current to increase. [2] Cool down takes weeks.
Graphitization generally occurs at high temperatures (up to 3,000 °C (5,430 °F)), and can be accelerated by catalysts such as iron or nickel. [ 2 ] When carbonaceous material is exposed to high temperatures for an extended period of time, the carbon atoms begin to rearrange and form layered crystal planes.
This is because carbon must diffuse out of the graphite until it has reached the equilibrium concentration dictated by the temperature and the phase diagram. This step may be done in many types of furnaces, in a high-temperature salt bath, or via direct flame or induction heating. Numerous patents describe specific methods and variations.
Graphite blocks are also used in parts of blast furnace linings [53] where the high thermal conductivity of the graphite is critical to ensuring adequate cooling of the bottom and hearth of the furnace. [54] High-purity monolithics are often used as a continuous furnace lining instead of carbon-magnesite bricks.
An industrial chamber furnace, used to heat steel billets for open-die forging. An industrial furnace, also known as a direct heater or a direct fired heater, is a device used to provide heat for an industrial process, typically higher than 400 degrees Celsius. [1]
An economizer serves a similar purpose to a feedwater heater, but is technically different as it does not use cycle steam for heating. In fossil-fuel plants, the economizer uses the lowest-temperature flue gas from the furnace to heat the water before it enters the boiler proper. This allows for the heat transfer between the furnace and the ...
The iron-carbon phase diagram. While cementite is thermodynamically unstable, eventually being converted to austenite (low carbon level) and graphite (high carbon level) at higher temperatures, it does not decompose on heating at temperatures below the eutectoid temperature (723 °C) on the metastable iron-carbon phase diagram.