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A major polycarbonate market is the production of compact discs, DVDs, and Blu-ray discs. [13] These discs are produced by injection-molding polycarbonate into a mold cavity that has on one side a metal stamper containing a negative image of the disc data, while the other mold side is a mirrored surface.
A polycarbonate is an oxocarbon dianion consisting of a chain of carbonate units, where successive carbonyl groups are directly linked to each other by shared additional oxygen atoms. That is, they are the conjugate bases of polycarbonic acids , the conceptual anhydrides of carbonic acid , or polymers of carbon dioxide .
Cellular manufacturing is a process of manufacturing which is a subsection of just-in-time manufacturing and lean manufacturing encompassing group technology.The goal of cellular manufacturing is to move as quickly as possible, make a wide variety of similar products, while making as little waste as possible.
The above mechanism considered crystallization from the melt, which is important for injection molding of plastic components. Another type of crystallization occurs upon extrusion used in making fibers and films. In this process, the polymer is forced through, e.g., a nozzle that creates tensile stress which partially aligns its molecules. Such ...
A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations.
The person designing the mold chooses whether the mold uses a cold runner system or a hot runner system to carry the plastic and fillers from the injection unit to the cavities. A cold runner is a simple channel carved into the mold. The plastic that fills the cold runner cools as the part cools and is then ejected with the part as a sprue.
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The process consists of several stages: [5] Film deposition usually on plastic or ceramic. Drying of the printed films, thus eliminating possible organic solvents needed to produce a proper adhesion. Drying can be done in an oven at temperatures between 300 and 1200 °C, or in cold cured ink with a subsequent UV light photocuring process.