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Download this Excel control plan template and update the header information to suit your business. Also see this plan loaded into Monday.com, an online collaboration tool that brings several advantages over Excel. Key inputs include the PFMEA and a list of critical-to-quality requirements.
A control plan lists all product and process inspection points required to deliver a defect-free outcome, and is essential for maintaining process control over the long run. See the control plan training PPT for a training file and control plan excel template for a streamlined template.
This Control Plan Training Course provides you with the materials you need to share control plans with with team members, customers, and suppliers (download here).
PFMEA (Process Failure Mode and Effects Analysis) is a structured approach that assigns quality risk levels to each step in a process – download a PFMEA excel template here.
Average (X-Bar) Control Chart. Box and Whisker Plot. Box-Cox Transformation. Capability Indices – Cpk and Ppk. Cause and Effect (Fishbone) Diagram. Cause and Effect Matrix. Chi-Square Distribution Test. Control Charts. Control Plan. Correlation Study. Data Collection Plan. DOE Template. FMEA – Design. FMEA – Process
Lastly, the control plan is a key document that fully describes all in-process inspection and control points, and is considered a basic element of the quality system.
Use this PFMEA template to document your process risks and take countermeasures against the high Risk Priority Numbers. Here are some screenshots from the template, and instructions for completing it.
PLAN CONTROL METHOD SAMPLING REQUIREMENT REF # SPECIFICATIONS AND CONTROLS SPECIFICATION / TOLERANCE SAFETY OR CTQ? EVALUATION / MEASUREMENT Part #: 987-00 Mfg Approval: Joe Linguadoca Eng Approval: Ed Stumpek Part Name / Description: Leg, Support, and Armrest Assembly Place leg, support, and armrest in assembly fixture
DMAIC is a 5-step approach for improving any measurable outcome: Define, Measure, Analyze, Improve, and Control. For related Powerpoint training files see DMAIC Training and Statistics Behind Six Sigma .
A CTQ is a Critical to Quality product feature that must be maintained in order to meet customer expectations. CTQ’s are useful in helping product designers and manufacturing teams know where to focus their efforts in designing robust products and processes.