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The tube is also loosely held by two other dies, the wiper die and the pressure die. The process of tube bending involves using mechanical force to push stock material pipe or tubing against a die, forcing the pipe or tube to conform to the shape of the die.
Soft (or ductile) copper tubing can be bent easily to travel around obstacles in the path of the tubing. While the work hardening of the drawing process used to size the tubing makes the copper hard or rigid, it is carefully annealed to make it soft again; it is, therefore, more expensive to produce than non-annealed, rigid copper tubing.
Bending is a cost-effective near net shape process when used for low to medium quantities. Parts usually are lightweight with good mechanical properties. A disadvantage is that some process variants are sensitive to variations in material properties. For instance, differences in spring-back have a direct influence on the resulting bend angle.
Tube forming dies allow for continuous extrusion of thick walled (relative to blown film extrusion) tubes and pipes. [5] The dies themselves are almost identical to those used in blown film extrusion; the only major difference is the gap between the inner mandrel and outer die wall.
Tubing is a smaller diameter pipe that is run inside of the production casing. A packer is usually set at the lower end of the casing to prevent formation fluid from entering the annulus between the tubing and the casing. A packer is an elastomer cylinder that forms a pressure seal between the tubing and the casing.
At the same time, William Elliott recognized the need and opportunity for efficient tube cleaning equipment and founded the Liberty Manufacturing Company in Jeannette, Pennsylvania. In 1916, William Elliott acquired Lagonda and fused the two companies into the Elliott Company, continuing to operate both plants in Ohio and Pennsylvania.
Bend radius, which is measured to the inside curvature, is the minimum radius one can bend a pipe, tube, sheet, cable or hose without kinking it, damaging it, or shortening its life. The smaller the bend radius, the greater the material flexibility (as the radius of curvature decreases , the curvature increases ).
Tube sinking, also known as free tube drawing, reduces the diameter of the tube without a mandrel inside the tube. The inner diameter is determined by the inner and outer diameter of the stock tube, the outer diameter of the final product, the length of the die landing, the amount of back tension, and the friction between the tube and the die. [3]
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