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Photochemical machining (PCM), also known as photochemical milling or photo etching, is a chemical milling process used to fabricate sheet metal components using a photoresist and etchants to corrosively machine away selected areas. This process emerged in the 1960s as an offshoot of the printed circuit board industry.
This is an accepted version of this page This is the latest accepted revision, reviewed on 28 January 2025. Manufacturing processes This section does not cite any sources.
Stamping (also known as pressing) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape. Stamping includes a variety of sheet-metal forming manufacturing processes, such as punching using a machine press or stamping press , blanking, embossing ...
Shearing may be permitted only in certain areas of the sheet due to limitations of the machinery (e.g. always across the whole sheet); Some cutting technologies (plasma) require some minimal offset between the parts; Nesting software may also have to take into account material characteristics, such as: Defects on material that must be discarded;
Machining quality assurance staff use equipment such as CMMs, surface plates, height gauges, and micrometers to check conformance with the GD&T-defined geometry and dimensions defined by the engineering drawing or 3D model. The skills of these staff members and of the machinists themselves overlap; some inspectors have been, or could quickly ...
A metal cup with a detailed feature at the bottom is an example of the difference between formed and drawn. The bottom of the cup was formed while the sides were drawn. Extruding: Extruding is the act of severely deforming blanks of metal called slugs into finished parts such as an aluminum I-beam. Extrusion dies use extremely high pressure ...
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